Graham Stack for Russia Profile
The flood of investment in expanding Russia’s power generation capacity has taken most people by surprise – not least the power engineering companies who will build it.
Russia’s huge and unanticipated success in raising 150$bn investment to expand its power generation capacity has taken power equipment producers largely by surprise, causing bottlenecks in production, soaring prices for equipment, and oligarch acquisition of engineering plants.
“No one anticipated the success of the UES spin offs in raising investment funds,” says Alfa’s Alexander Kornilov, “and so the power generation machinery sector was caught unprepared for the huge surge in demand.”
Caught unprepared
St. Petersburg based Power Machines, a conglomerate of several large power engineering plants which took shape in 2004, has 60% of the Russian market, so is taking a lion’s share of the capex. But according to Kornilov, Power Machines is facing a “severe shortage of qualified personnel and manpower.”
It was only in 2007, as the sell-off of the state’s stakes in power generation companies started, that the scale of the coming investment boom became clear. Power Machines announced February 2007 that its sales revenue could jump to $1.5bn in 2010 from $680m in 2006, as the result of $1bn in investment through 2010.
This abrupt change in fortune turned loss-making Power Machines into a hot property – with strategic importance.
Both electricity utility UES (25%) and financial-industrial group Interros (30%) announced they would sell their stakes to a strategic investor, promptly unleashing a bidding war between metal oligarchs Oleg Deripaska and Alexei Mordashov that resulted in the latter consolidating a 55% stake in the company for close to $1bn.
With a strategic investor in the driving seat, new management, and an additional share issue having raised $275m, Power Machines’ plans to more than double generation capacity of machinery produced from 8-17 GW annually looked more realistic.
But it was still running to catch up, with new demand exceeding current output fivefold. Moreover, construction of new generation capacity is on an extremely tight schedule: mandatory investment programmes stipulate 280 turbines to be built by 2011.
This bottleneck it does not just relate to turbine producers. A whole range of further industries engineering services, construction materials and construction work are coming up short.
It is not only lack of capacity. Russian produced-technology still lags far behind western counterparts.
Luckily for Power Machines, but unluckily for Russia’s electricity generators, foreign giants such as Siemens and Alstom are also running at full capacity.
“The world’s largest producers of generating equipment, such as General Electric, Alstom, Siemens and Mitsubishi, are just as overloaded as Russian Power Machines, leaving no room for an increase in their production,” says Alfa’s Kornilov.
Freedonia market report puts global electric transmission and distribution equipment demand to rise 4.4% annually through 2011, and International Energy Agency forecasts at least around €140 billion per year to be invested in power generation until 2030
As a result Russian power generators have to queue to place orders. Mosenergo reportedly paid a $54m booking fee for a $500m equipment order from a foreign producer, according to Russian Today.
The surprise guest at the feast has thus been no-name Chinese producers. OGK-2 invited Harbin Power Equipment was chosen as equipment supplier for the Troitsk HPP and at the end of April announced it was inviting a project developer from China to take part in the construction of new generating units at the plant.
These steps awakened alarmist fears of flood of cheap Chinese power station components and companies flooding the market. However, according to Alfa’s Kornilov, Chinese manufacturers still lack the quality to make real inroads.
Chubais vs. Chemezov: How to kick-start engineering
The upshot is that Anatoly Chubais – the godfather of 90’s economic reform, scourge of industrialists and idol of free-marketeers – has succeeded magnificently where the government’s interventionist silovik faction has little to show: By kickstarting a revival of the ailing machine-building sector.
For much of Kremlin economic policy in Putin’s second term was focused on reorganising the machine-building sector – including ‘deprivatisation’ where necessary.
The culmination of this policy was the establishment December 2007 of the Russian Technologies state corporation, dedicated to supporting and developing machine-building, and excercising direct control over upwards of 300 companies, and headed by Putin’s old friend Sergei Chemezov.
Chemezov argues – with some justification – that turning the sprawling machine-building sector around is the key to achieving economic diversification.
“In any country, and especially in ours, machine-building is the key sector of industry,” Chemezov told Nezavisimaya Gazeta in an interview May 28th.
And this is what Chubais has achieved with the rags-to-riches tale of power equipment producers – without a ruble of state support, and without infringing on property rights or creating opaque structures as the siloviki are wont to do.
On the same day, 21st May, that headlines were full of the maiden flight of Russia’s new regional jet, the Sukhoi Superjet 110, a product of state-owned holding United Aircraft-building Corporation, Chubais opened the first Russian-produced, combined-cycle power unit in Komsomolsk, the work of private companies and private investment, saying “a breakthrough for the country’s heavy-machinery sector.”
One company had double cause to celebrate: Yaroslav-based turbine producers NPO Saturn built the engines for the Superjet, and also the turbines for Konsomolsk power plant.
The case of NPO Saturn also perfectly illustrates the very different approaches between the ‘industrialists’ Chubais and Chemezov.
Chubais, in his speech opening the power plant, congratulated Russia’s power engineering managers, but warned them they had to stay internationally competitive to keep winning tenders:
“I’m for Siemens as well, and I’m for General Electric. If you fail to produce the 10 new units, I’ll strangle you with my own hands,” he warned them playfully, as quoted by Interfax.
Chemezov’s threats towards NPO Saturn, on the other hand, are far less playful: Russian Technologies holds a 37% stake in the company and is pushing for the company to be merged into a state-controlled conglomerate, effectively renationalizing it. Company director, Yury Lastochkin, who controls 57%, is bitterly resisting this.
Deputy Industry Minister Denis Manturov, a Chemezov ally, has publicly called Lastochkin’s position ‘destructive’, adding in a Kommersant interview, ‘I advise Mr Lastochkin to read what is set down black on white in the presidential decree about who is to do what and when,” and stating Russian Technologies would ultimately require 100% control over Saturn.
Lastochkin responded in Vedomosti that “to hand over assets we have been developing and structuring for over 10 years to complete nobodies would be beyond a laughing matter.” Asked if he feared pressure from law-enforcement agencies forcing a management sell-out, he said he hoped the state was clever enough to realize that any such ‘games and experiments’ would have a disastrous effect on such a finely-tuned technological enterprise.
Which of these two battling paradigms – Chubais vs. Chemezov, unbundling of UES vs. snowballing of Russian Technologies, competition and private investment vs. state control – wins out, is one of the first things that new president Dmitry Medvedev will have to decide.